This article introduces WISKIND’s integrated conduit and process piping solutions for cleanroom projects, including three types of embedded wire conduit clean panels and three detachable aluminum/blank panel process piping systems. It compares installation mode, installation limits, construction efficiency, applicable scenarios and cost of each product. Besides, relevant hollow panel keel technical parameters are supplemented. These modular cleanroom piping products feature flexible installation, convenient later maintenance and strong adaptability to engineering changes, widely used in high-standard cleanroom construction with complex water, gas and electrical pipelines.
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| Items | Prefabricated Conduit Clean Panel | Integrated Conduit Clean Panel | Maintainable Conduit Guide Rail |
|---|---|---|---|
| Installation Method | Prefabricated inside factory | Clean panel with pre-built conduit & factory prefabrication | Clean panel matched with detachable aluminum profile (horizontal installation) |
| Conduit Restrictions | 1.Max 3 PVC conduits (225mm or 535mm from edge); Max 2 galvanized steel conduits within 3m length.2.Conduit pre-burial unavailable for rigid core materials (PU, magnesium oxysulfide, magnesium oxide grille etc.) | 1.Panel embedded with built-in conduits; No extra conduit needed for door-side switch position.2.Conduits can be prefabricated at factory for middle-board switch positions.3.No restriction on core material types. | 1.Horizontal installation; pre-buried conduit on upper clean panel is required for wire routing.2.Sockets & switches are flush-mounted without on-site cutting; aluminum profile is level with panel surface.3.Detachable design for convenient maintenance & replacement. |
| Construction Efficiency | Easy field installation; marking required for top-pressure wall, increasing construction workload | No on-site conduit positioning, fast wire threading, strong adaptability to design modification | 1.No on-site hole drilling for switches & sockets to save construction time.2.Horizontal routing needs matching pre-buried conduits, different from traditional vertical layout. |
| Application Scope | 1.High cleanliness projects with fixed pipeline layout & standardized construction.2.For electrical conduit only; not for water/gas process piping.3.Available for 50/75/100mm thick clean panels. | 1.Projects with complicated pipelines, tight construction period & flexible design changes.2.Only for electrical wiring, not applicable for water/gas pipeline.3.Standard 50mm keel; customized mold needed for 75mm &100mm keel. | 1.Areas with dense switches & sockets (similar to hospital equipment rail).2.Wall height ≤3000mm due to load limit; rail height customizable by functional demand.3.Only fit for 50mm clean panel. |
| Cost Analysis | Higher factory prefabrication cost but lower field labor cost; cost surges when design changes happen | Higher raw material cost, flexible wiring & shorter construction cycle to reduce overall project cost | Full aluminum alloy structure; surface painting required to match color of color-coated steel plate |
| Remarks | 1.Combined use of prefabricated & integrated conduits for optimal cost performance.2.Non-detachable, impossible for post-maintenance replacement | — | — |
| Items | Detachable Aluminum Profile Piping | Detachable Aluminum Profile Piping Pro | Detachable Blank Panel Piping |
|---|---|---|---|
| Installation Method | Field vertical assembly with detachable aluminum profile | Vertical aluminum profile installation | Field assembly of blank panel + detachable accessories |
| Pipeline Restrictions | 1.86mm-wide aluminum profile for electric, water and gas piping, flush with panel.2.Flush-mounted switches & sockets without field cutting.3.Detachable structure for easy maintenance. | Same as basic version; pre-coated color steel surface without extra painting | 1.Max blank panel width:1180mm; recommended width ≤600mm for process piping layout.2.Flush installation; on-site hole cutting required for switches & sockets.3.Detachable component design for convenient overhaul. |
| Construction Efficiency | 1.Save conduit positioning work, quick wiring, adaptable to design adjustment.2.No field drilling for sockets to improve efficiency | Same as basic aluminum profile type | 1.Easy wiring & adaptable to design changes.2.Hole cutting needed for switch boxes on blank panel.3.Simple assembly by fitting detachable parts onto blank panel |
| Application Scope | 1.Projects with complex pipelines, tight schedule & flexible construction.2.Suitable for electric, water and gas process pipeline.3.Matched for 50mm clean panel. | 1.Complicated pipeline & short-cycle projects for all types of process piping.2.Used on 50mm clean panel. | 1.Projects with variable pipeline layout and tight construction period.2.Available for electric, water & gas piping.3.Designed for 75mm &100mm thick clean panel due to blank panel thickness. |
| Cost | Full aluminum structure with extra color painting | Color steel finished surface without painting | Cost composed of 2pcs blank panels + full set of detachable fittings |
Standard size of arched hollow keel: 250mm; finished panel length = original length minus 33mm
Reinforcement specification (29mm thick U-type stiffener):
Add 1 stiffener when panel width＞400mm
Add 2 stiffeners when panel width＞700mm
Add 3 stiffeners when panel width＞1000mm
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WISKIND Cleanroom Conduit & Process Piping Integrated Solution
Wiskind Cleanroom specializes in cleanroom enclosure system , ceiling system, cleanroom doors and windows and related product development, manufacturing, sales, consulting and services.
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