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Cleanroom workshop decoration cost

Oct 30,2023 | Blog

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The quality of some products affects people's health and safety. For example, pharmaceutical factories and food companies are forced to use GMP workshops, because only in such workshops can the quality of products be truly guaranteed. As a special production workshop, the GMP workshop aims to control the amount of dust and microorganisms in the workshop, and at the same time control the temperature and humidity of the workshop within an appropriate range. In addition, this kind of workshop also requires that during production operations in strict accordance with GMP regulations. After this series of operations, a GMP workshop that meets production needs can be built and decorated. For manufacturers who need this kind of workshop, they are not only concerned about the quality of GMP workshops, but also the price of such workshops. So, how much does a 100,000-level GMP workshop cost? As a purification workshop with a lower cleanliness level, what is the cost of a 100,000-level GMP workshop? To answer this question, we must know what are the factors that affect the cost? Factors such as the cleanliness level of the workshop, the size of the purification area of the workshop, the decoration materials and equipment used in the workshop, and the location of the workshop will all affect the decoration price of the GMP workshop.

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Which industries require 100,000-level cleanroom workshops?

1. Electronics industry: Electronic product manufacturing fields such as integrated circuits, semiconductors, and liquid crystal displays require a high level of cleanliness environment.

2. Biomedical industry: The production of drugs, medical devices, vaccines and other biological industries that require extremely high cleanliness.

3. Food and daily chemical industry: The production requires high-quality food and cosmetics, such as high-end pastries, chocolate, etc.

4. Aerospace industry: manufacturing aircraft, satellites, missiles and other products that require a highly clean environment.

5. Chemical industry: produces high-purity, high-precision chemical substances or fine chemical products, such as dyes, catalysts, etc.

6. Optical industry: The production and manufacturing of optical components, precision instruments, microscopes, etc. requires a highly clean environment.

7. Laboratory: A highly clean environment is required for scientific experiments, research and production.

What are the factors that affect cleanroom workshop costs?

The cost of building a 100,000-level purification workshop varies according to many factors, such as workshop area, number of equipment, usage and level, etc. In the design and construction of a 100,000-level purification workshop, many factors need to be considered.

First, an air conditioning system must be selected that is suitable for the required cleanliness level. The air conditioning system needs to have sufficient filtration performance, create sufficiently stable clean streamlines indoors, and be able to control indoor temperature, humidity, pressure and other parameters. Air conditioning systems usually include supply and return air interlocks, air filters, anti-backwash devices, humidification, dehumidification and other parts. At the same time, since many emissions are generated during the manufacturing process, the air conditioning system needs to have corresponding exhaust, dust exhaust, heat exhaust, and drainage functions.

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Secondly, the interior design needs to consider issues such as the entry and exit of personnel, the entry and exit of raw materials and equipment, and the maintenance of indoor ventilation air. In the workshop, it is usually necessary to set up different areas such as drying area, cleaning area, and purification area, and corresponding personnel passages and article passages need to be set up to prevent indoor air from being polluted by the outside world. At the same time, the special requirements of industrial equipment, such as level, vibration, etc., need to be taken into consideration during the design process.

In addition, there are also high requirements on the floors, cleanroom walls and cleanroom ceilings in the workshop. For example, the floor in the workshop must be flat, non-slip, wear-resistant, and easy to clean; the cleanroom walls and ceilings need to have good insulation and corrosion resistance. These design requirements are to ensure the cleanliness of products during the manufacturing process and the safety of the production environment, and to prevent any factors that may pollute the production environment from entering the workshop.

At the same time, the operation of a 100,000-level purification workshop also requires a series of management and maintenance. In daily operations, it is necessary to strictly control the entry and exit of personnel, and set up facilities such as clean dressing rooms and shoe changing rooms to reduce pollution caused by personnel entry and exit. At the same time, it is necessary to regularly check and replace air filters, and clean indoor equipment and surfaces to ensure clean indoor air and normal operation of equipment. In addition, through reasonable training and education, all employees must be aware of the importance of the 100,000-level purification workshop to the production process and product quality, and adhere to strict operating procedures.

Depending on the brand of the clean workshop, the cleanliness requirements are different, resulting in different prices for the clean workshop. Generally speaking, the main factors that affect the price of the clean workshop are area, cleanliness, and material popularity.

The larger the area of the clean workshop, the higher the requirements for the plates and machines, which will directly affect the cost of the clean workshop.

Clean workshops from high to low are level 10, level 100, level 1,000, level 10,000, level 100,000, and level 1 million. The smaller the number, the higher the cleanliness level. For the same area, the higher the cleanliness requirements, the higher the cost. high.

A clean workshop is composed of a fresh air system (central air conditioner, ventilation, purifier), humidity control system, air system, etc. Choosing well-known brands for central air conditioners, purifiers, panels, etc. will cause price increases.

In addition to the above factors, there are actually other factors that will affect the cost of a clean workshop, such as production technology, project size, and other special needs. Therefore, clean workshops should be selected according to their own industry characteristics and actual needs.

Generally speaking, the impact of cleanliness level on the price of workshop decoration is quite large. The approximate price of clean workshops on the market is about 1,000 yuan per square meter for a 300,000-level clean workshop. The price per square meter for a 100,000-level clean workshop is about RMB 1,000 per square meter. The price ranges from about 1,800 to 2,500 yuan. At the same time, factors such as human resources, maintenance and operating costs also need to be considered. The price of a 10,000-level clean workshop is 2,500 to 3,500 yuan per square meter. If the cleanliness level is very high, reaching level 100 or above, the price may go up from 3,500 yuan to 5,500 yuan. The actual price fluctuates up and down according to different cities and different brands.

Other factors, such as: the larger the purification area of the workshop, the more decoration materials and equipment need to be used, which increases the cost. In addition, the decoration time will also be extended, so the decoration price will be more expensive. The quality of materials and equipment used in workshop decoration will also affect the decoration price of the workshop, because if good quality products are used in the workshop, then the price of these products will definitely be more expensive, which will make the decoration cost higher, and the decoration price will naturally It will also be higher. If the GMP workshop is located on the second floor of the factory or above, it will be more laborious to transport decoration materials and equipment, and it will also extend the decoration time of the workers, so the decoration price of the workshop will be higher.

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