Four Sides Frame Paper Honeycomb Cleanroom Sandwich Wall Panel

Cleanroom Sandwich Panel Advantage: 

1. Sandwich wall panels are made of aluminum profiles, modular installation, convenient and quick, non-standard can be customized.

2. It is suitable for different environments and provides a variety of core materials with the characteristics of fire resistance, corrosion resistance, noise reduction, and moisture resistance.

3. Wiskind provides 6 different panels to provide customers with more services. In the food industry, due to frequent cleaning and disinfection, wall panels need corrosion resistance, so we recommend stainless steel cleanroom sandwich panels.

4. The reserved hole reinforcement and the pipeline box have been pre-assembled into the panel in the factory, which effectively reduces the secondary pollution during use, especially in the operating room.

5. The sandwich cleanroom panel can be installed flush with the cleanroom door to ensure the cleanroom cleanliness level.

HygiSteel™ - Customized color painted steel sheet for a better cleanroom environment

After years of research, it was found that Baosteel White Gray was initially applied to the exterior wall enclosure system, and it was not satisfactory in terms of gloss and color difference. So is there a color that replaces white and gray in the clean industry, which is more high-end and more aesthetic?

Based on this idea, Wiskind and Baosteel jointly developed and launched HygiSteel™. The Nordic colorists customize the color to match the white glue color. In terms of gloss, it is 42.9% lower than white-gray, chromatic aberration control level is increased by 60%, and whiteness is increased by 4 units. At the same time, it has better performance than ordinary products in terms of flatness.

Production Technology: 

1.Self-developed No.1 Automatic production line for cleanroom wall panel systems.Wiskind has independently developed a set of international advanced purification of plate continuous production system, including: roller pressure molding system, automatic renewal cotton system, automatic spray adhesive system, double track to finalize the design and temperature control system, robot palletizing system and control system, the system has a high degree of automation.

2. High-efficiency production line increases production capacity by 6 to 8 times, the processing efficiency and product quality is stable, the largest production capacity reach 200㎡ per year, and can produce a variety of core material purification plate, purification plate continuous production system as a key development project in shandong province in 2016 and in 2018 the successful acceptance of the expert group members agree that this system has reached the international advanced level.

3. Accurately measure and control sheet metal forming, gluing, core filling, composite molding and finished palletizing.

* High-Precision Lamination: After processing, each panel is laminated inside a high-precision heated press. The panels are held in place by side clamps to ensure precise alignment.

* Improved Flatness: To achieve perfectly flat, precisely square panels, our machine presses each one individually with a steel mold. This method avoids the bending, distortion and deformation characteristic in multi-layer pressing.

*  Straighter Edges: Fixed side blocks hold the panels in place during pressing, preventing the steel facings from shifting. This ensures the plates are perfectly square and consistently proportioned, so joints align cleanly during installation.

* Consistent Thickness: During pressing, plate thickness is controlled by precision spacers. This technique ensures consistent thickness and a smooth plate surface after installation.

*Automated Adhesive Application: Our production line automatically applies high performance adhesive to each wall panel. Experimental data shows that, compared to traditional manual manufacturing systems, our new automatic production line increases bonding strength in rock wool panels by 50%, and doubles the strength in MgO boards. Our methods also increase flexural capacity in rock wool panels by 12% and in MgO boards by 37%

* Robotic Palletization: After assembly, a fully automated robotic arm stacks the panels with excellent efficiency and precision. The arm employs suction technology to lift each one gently, minimizing the risk of damage during handling.

If you have decided to renovate or expand a pharmaceutical cleanroom, you need to make critical decisions about the quality of your facilities and the materials they are built with. This initial design phase will determine the operational lifespan of your cleanroom facility, which directly impacts your annual profit. This makes your choice of cleanroom materials a critical factor.

 Each cleanroom type comes with its own design challenges, whether it's a biological cleanroom or a medical cleanroom. There are also challenges common to all types, such as skilled worker installation, existing building conditions, and–most importantly–the project budget. An excellent project depends on selecting the right universal cleanroom wall and ceiling systems that serve your needs.

At Wiskind, we recognize the value of the modular cleanroom–a concept that has become increasingly popular in many industries. Modular cleanrooms are quick to install, easy to maintain, and suitable for a wide variety of applications, from medical and pharmaceutical tasks to manufacturing. If you're still uncertain about whether or not a modular cleanroom is right for you, contact us and we will answer your questions and help you with this process.

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